The Mechanical Engineering Handbook



Commercial FEA Software

Abaqus



Developer:

Dassault Systèmes (SIMULIA)

Primary Focus:

Nonlinear FEA, multiphysics and complex simulations

Features:

  • Linear and highly nonlinear static/dynamic analysis.
  • Advanced contact algorithms for impact, wear and friction.
  • Detailed material modelling (plasticity, hyperelasticity etc).
  • Multiphysics simulations, including thermal and fluid-structure interaction (FSI).
  • Integrated with SIMULA product lifecycle management (PLM) tools.

Strengths:

  • Excellent for complex nonlinear simulation.
  • Advanced material modelling capabilities.
  • Strong in structural and crash simulations.

Weaknesses:

  • Expensive.
  • Steep learning curve.
  • Resource-heavy for large-scale problems.

Pricing:

Expensive (enterprise level pricing)


ANSYS Mechanical



Developer:

ANSYS Inc.

Primary Focus:

General-purpose FEA for a wide range of physics

Features:

  • Linear and nonlinear structural analysis.
  • Thermal, fluid and coupled-field analysis.
  • Advanced material models, including composites.
  • Explicit dynamics for impact and crash simulations.
  • Built-in optimization tools and parametric studies.

Strengths:

  • Highly accurate simulations across a broad range of physics.
  • Robust solver with high performance for large models.
  • Extensive material libary and advanced analysis capabilities.

Weaknesses:

  • Expensive, complex to master.
  • Steep learning curve for new users.

Pricing:

Expensive subscription based (enterprise level)


COMSOL Multiphysics



Developer:

COMSOL Inc.

Primary Focus:

Multiphysics simulation with customizable FEA modules

Features:

  • Multiphysics coupling for thermal, structural, fluid and electrical simulations.
  • Predefined modules for various industries (e.g. AC/DC, acoustics, heat transfer etc).
  • Parametric sweeps and optimization.
  • User-defined partial differential equations (PDEs).
  • Extensive material libaries and custom material support.

Strengths:

  • Excellent for simulations that involve multiple physics domains.
  • Customization of equations for unique simulations.
  • Intuitive interface for complex setups.

Weaknesses:

  • Limited for purely structural or mechanical simulations.
  • Performance can suffer for very large models.

Pricing:

Moderate-high, depending on modules used.

MSC Nastran/Patran



Developer:

MSC Software (Hexagon)

Primary Focus:

High-performance FEA for structural analysis

Features:

  • Linear and nonlinear analysis for structural problems.
  • Dynamics analysis, including vibration, noise and fatigue.
  • Advanced material modelling and composites.
  • Integration with Patran for pre- and post processing.
  • High-performance solvers for large-scale models.

Strengths:

  • Excellent for linear statics, dynamics and advanced materials.
  • Highly scalable for large problems.
  • Robust solver used in aerospace and automotive industries.

Weaknesses:

  • Steel learning curve and old interface (Patran).
  • Less intuitive compared to modern FEA tools.

Pricing:

Expensive (enterprise level pricing).

SolidWorks Simulation



Developer:

Dassault Systèmes

Primary Focus:

FEA integrated within SolidWorks for mechancial simulation

Features:

  • Static, dynamic, thermal and fatigue analysis.
  • Linear and basic nonlinear analysis.
  • Contact and weld analysis for assemblies.
  • Integrated within SolidWorks for seamless workflow.
  • Parametric study and design optimization options.

Strengths:

  • Seamless integration with Solidworks CAD.
  • Easy to use..
  • Good for typical mechanical and structural analysis.

Weaknesses:

  • Limited in advanced nonlinear, explicit dynamics and multiphysics.
  • Not ideal for complex geometries or large assemblies..

Pricing:

Moderate, within SolidWorks subscription/licensing